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Tuesday, October 1, 2013

Stoichiometry Problem - Material Balance, 21

Category: Chemical Engineering Math, Algebra

"Published in Newark, California, USA"

After a crystallization operation, the solution of calcium chloride in water contains 60 g of CaCl2 per 100 g of water. Calculate the amount of this solution necessary to dissolve 200 kg of CaCl2·6H2O crystals at a temperature of of 298K (25°C). The solubility of CaCl2 at 298K (25°C) is 819.2 g of CaCl2 per 1000 g of water. (Atomic Weights: Ca = 40, Cl = 35, O = 16, H = 1)

Solution:

The given word problem is about mixing of calcium chloride crystals with enough calcium chloride solution to dissolve the crystals completely which involves the principles of Stoichiometry. The total amount of a substance in the reactants or incoming ingredients must be equal to the total amount of a substance in the final products. In short, the Law of Conservation of Mass must be followed all the time.  To illustrate the given problem, it is better to draw the flow diagram as follows

Photo by Math Principles in Everyday Life

Basis: 200 kg of CaCl2·6H2O Crystals

Let x = be the amount of CaCl2 Solution

      y = be the amount of Final Solution

Molecular Weight Data:

CaCl2 = 110
CaCl2·6H2O = 218
H2O = 18

Overall Material Balance of Mixer:


Consider CaCl2 Solution:





Consider CaCl2·6H2O Crystals:







Consider Final Solution:









Material Balance of CaCl2:







Substitute the value of x to the first equation, we have









Substitute the value of y to the first equation, we have







Therefore,

The amount of CaCl2 Solution is 144.1887 kg.

Monday, September 30, 2013

Stoichiometry Problem - Material Balance, 20

Category: Chemical Engineering Math, Algebra

"Published in Newark, California, USA"

One hundred milliliters per minute of 5M NaOH solution (sp. gr. = 1.18) is mixed with 10M NaOH solution (sp. gr. = 1.37). It is desired to produce a solution containing 11.7 % mole NaOH. Calculate the required volumetric flow rate (ml/min) of 10M NaOH solution. Also, calculate the volumetric flow rate at the final solution. (Atomic Weights: Na = 23, O = 16, H = 1)

Solution:

The given word problem is about mixing of two NaOH solutions with different concentrations to produce a desired NaOH solution which involves the principles of Stoichiometry. The total amount of a substance in the reactants or incoming ingredients must be equal to the total amount of a substance in the final products. In short, the Law of Conservation of Mass must be followed all the time.  To illustrate the given problem, it is better to draw the flow diagram as follows

Photo by Math Principles in Everyday Life

Basis: 100 ml/min of 5M NaOH Solution

Let x = be the volumetric flow rate of 10M NaOH in ml/min

Molecular Weight Data:

NaOH = 40
H2O = 18

Consider 5M NaOH Solution:








 
 


Consider 10M NaOH Solution:
 
 
 
 
 
 
 
 
 
 
 

The total moles of NaOH from the two solutions is equal to
 

The total moles of H2O from the two solutions is equal to


Hence, the % mole of NaOH is equal to




Material Balance of NaOH:








Therefore, the volumetric flow rate of 10M NaOH Solution is 78.2 ml/min.

The volumetric flow rate of Final Solution is 100 ml/min + 78.2 ml/min = 178.2 ml/min
 

Sunday, September 29, 2013

Stoichiometry Problem - Material Balance, 19

Category: Chemical Engineering Math, Algebra

"Published in Newark, California, USA"

A spent lye sample obtained from a soap manufacturing unit is found to contain 9.6% glycerol and 10.3% salt (NaCl). It is concentrated at a rate of 4000 kg/hr in a double effect evaporator system until the final solution contains 80% glycerol and 6% salt. Assume that 5% glycerol is lost by entrainment. All percentages are by weight. Calculate the evaporation taking place in the system and the amount of salt that is crystallized in the salt box of the evaporator.

Solution:

The given word problem is about the evaporation of spent lye sample in a double effect evaporator which involves the principles of Stoichiometry. The total amount of a substance in the reactants or incoming ingredients must be equal to the total amount of a substance in the final products. In short, the Law of Conservation of Mass must be followed all the time.  To illustrate the given problem, it is better to draw the flow diagram as follows

Photo by Math Principles in Everyday Life

 Basis: 4000 kg/hr of Spent Lye Sample

Let x = be the amount of Final Solution
      y = be the amount of Crystallized Salt
      z = be the amount of Evaporated Water

Overall Material Balance of Double Effect Evaporator:


Since the problem says that "5% glycerol is lost by entrainment", then the amount of glycerol at the Final Solution will be equal to

  


When glycerol becomes more concentrated, then it becomes more viscous. If it is more viscous, then it is hard to collect completely the concentrated glycerol from the container, mixer, or tank. 

Material Balance of Glycerol:




Material Balance of Salt:




Substitute the values of x and y to the first equation, we have




Therefore,

Amount of Crystallized Salt = 384.5714 kg/hr
Amount of Evaporation = 3158.2857 kg/hr